Have you lost the key, or do you want to cut the chains to a specific length? Whatever the type of chain or reasons you have, you need the right tools and technique to cut the chain. However, the real problem occurs when you don’t have the right tools, such as bolt cutters to cut the chain. Don’t worry because there are effective techniques for how to cut chains without bolt cutters. Let’s find out the most effective techniques for cutting the chain.
How to Cut Chain Without Bolt Cutters
First of all, it is essential to assess the weakest point in a chain, which is commonly the place on each link where the metal is welded. Then you can use the available too to cut the chain.
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Cutting Chain with Hacksaw
Hacksaw is one of the best tools to cut thick chains. Choose the hacksaw with a fine-toothed blade as it can help to cut the chain easily.
Before starting, make sure to decide the link you are looking to cut. Use a marker to mark the spot on the chain. Remember, if you use the hacksaw on the wrong link, it will be permanently damaged. So, it is important to take the necessary measurements.
Also, be sure about the needed length of a chain. Take your chain and put it on the workbench. Don’t forget to secure it using the clamp or vise to ensure that the chain should not move while cutting.
If the chain is already attached to something, you can keep it steady using your hands or by the support of the item the chain is attached to. It is better to use something else for holding as using hands can be dangerous during cutting.
After adjusting the chain, start sawing. Put the hacksaw blade at the position of the chain-link you want to cut. Keep sawing until the chain is cut. However, the process may take time and strength, so be patient.
Cutting Chain with Small Pliers
This cutting technique works best for small and delicate chains such as jewelry or necklace chains. But you have to be careful with such a procedure as jewelry is an expensive item to deal with. You can’t use any power tools such as best small chainsaws or another one in such case. You need a small and sharp tool, and there is nothing better than pliers.
There are different types of small pliers available on the market; each one is manufactured for a different purpose. You need to choose the one known as Nipper. These small pliers are specifically created to cut thin metal such as wires or chains.
Put the chain on the flat surface and place the part you are looking to cut inside the pliers. Carefully adjust the chain between the blades so that it cuts the part you want to cut. Being a thin and delicate chain, it doesn’t need much pressure while cutting.
Cutting Chain with Angle Grinder
If the chain is too thick, you can also use a grinder along with the metal blade on the end of it to properly grind through the chain.
Secure the chain in the vise and place the link you want to cut in it so that the link sticks up from the vise. It will allow you to get it with your angle grinder.
Use a cut-off wheel specially designed for cutting metal. Before cutting, don’t forget to wear work gloves and protective glasses. If needed, use hearing protection too.
Now turn the grinder on and start cutting through the chain. Hold the angle grinder at a 90-degree angle to the chain link and apply minimal pressure. Allow the grinder to slowly work its way through the link.
When you are done with cutting, take the chain out of the vise and reverse it to cut through the other side of the link. Repeat the same process for this side until the chain is completely separated into two sections.
Final Words
The task of cutting chains may seem intimidating at first, especially when you have no bolt cutters. Thanks to smart tools such as hacksaw, angle grinder, and others that can help to cut the chain quickly and easily. When dealing with cutting tasks, always wear proper safety attire. Work smart, work safe, and have fun.
